Pre-Commissioning/Commissioning and Process Plant Start-up

Course Title	Pre-Commissioning/Commissioning and Process Plant Start-up
Duration	5 Days
Instructor	Hany Ghazal

Description:

This course provides a good overview on the different methods of Pre-Commissioning / Commissioning and Process plant Start-up Which includes requirements for inspection and testing (I&T) of plant and facilities during the construction and commissioning phases, acceptance from construction authority to commissioning and handover to operating authority. This helps in reducing the associated risk As Low as Reasonably Practical (ALARP), which leads to smooth operation and protects the surrounding environment.

Day	Content/Topics
1	Pre-Test Introduction to Process Plant Commissioning Project Details Contracting Strategy Roles and Responsibilities Success Measures Problem Avoidance Planning & Preparation Critical Path Gantt Chart Logic Diagrams Planning Methods Checklists and Spare Parts Planning Cost Estimation Budgeting Estimation Sheets Resource Prediction Extra Costs & Change Orders Spare Parts Inventory/Material Ordering MIS and Cost Control Case studies and relevant, real-life examples Group discussion & Quiz
2	Safety and Environmental Requirements HAZOP HAZAN Process Safety Management Root Cause Analysis/Why Trees Risk Assessment Hazard Identification Safety Training HSE Problems and Contingency Plans Safety Procedures and Implementation Process Plant Start-up Management Roles and Responsibilities Manpower & Staffing Coordination Procedures Leadership Process Plant Commissioning Strategy Commissioning Team Training Commissioning Strategy Start-up Procedures & Logic Mechanical Integrity Testing & Pre-commissioning Hydraulic Testing Flushing Breaking-in Pumps Drying Heaters Case studies and relevant, real-life examples Group discussion
3	Technical Inspection & Dynamic Hydraulic Testing Vessel & Column Internals Dynamic Loop Testing Tightness Testing Construction Completion/Beginning of Start-up Construction Schedules vs. Start-up Needs Start-up by Systems Punch Listing Handover Machinery Commissioning Types of Process Equipment Plant Machinery Preparation of Machines Compressor Commissioning Compressor Surge Case studies and relevant, real-life examples Group discussion
4	Start-up Operations Isolation of Vessels and Pipes Types of Isolation Initial Start-up Activities Steaming Fuel Gas or Nitrogen Purge Feed-in Start-up Progress Monitoring and Control Planning for Success Sequence by Units Sequence by Systems Recovery from False Starts Instrumentation & Control Systems Instrument Commissioning Start-up Problems and Causes Case studies and relevant, real-life examples Group discussion & Quiz

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